512-Channel Lithium Battery Capacity Grading Cabinet: Redefining Battery 

Mass Production Efficiency and Precision Standards

Industry Pain Points: Critical Challenges in Traditional Capacity Testing

The global lithium battery industry produces over 2 TWh annually, yet capacity grading remains a bottleneck:

Low Efficiency: Traditional single-channel devices achieve <200pcs/day, struggling to meet TWh-scale demands

Inconsistent Precision: ±1.5% capacity error margin undermines battery pack consistency and EV range

Energy Waste: Idle power consumption exceeds 800W, inflating production costs

512-Channel Grading Cabinet: 5 Core Technological Breakthroughs

Model: SC-512HD

(Compatibility: 2.5–450V | Current: 0.02–200A | Grading Precision: ±1%)

1. Massive Parallel Testing Capability

512-Channel Simultaneous Grading: Achieves 15,000pcs/day single-cabinet output (75x traditional devices)

Dynamic Load Balancing: Optimizes channel coordination for 30% faster workflows

2. Sub-Milliamp Precision Testing

Four-Wire Platinum Electrodes: Eliminates contact resistance interference for ±0.5%FS accuracy

AI Self-Learning Algorithms: Auto-compensates temperature/voltage drift (+40% data stability)

3. Extreme Energy Efficiency

Energy Recycling System: Returns 65% discharge energy to the grid

Smart Sleep Mode: <50W standby power consumption (EU ErP compliant)

4. Digital Production Enablement

MES System Integration: Barcode binding, automated data archiving, and real-time anomaly alerts

Cross-Platform Flexibility: Supports testing from 3C batteries to energy storage systems

5. Industrial-Grade Reliability

Military-Grade EMC Protection: Certified to IEC 61000-4-30 standards

Modular Hot-Swap Design: Faulty channels replaced in <5 minutes (80% cost reduction)

6 Application Scenarios Unlocking Production Efficiency

Customer Success Stories

Global Top 5 Battery Manufacturer: Deployed 32 units of SC-512HD, achieving:

Annual capacity: 24GWh (vs. 8GWh pre-deployment)

Battery pack consistency: 99.5% pass rate

European Energy Storage Integrator: High-precision grading extended system lifespan to 15+ years

Key Competitive Advantages

Dimension Traditional Devices SC-512HD Grading Cabinet

Single-Cabinet Output：200pcs/day 15,000pcs/day

Testing Precision：±1.5%FS ±0.5%FS

Energy Cost：$0.6/kWh <$0.2/kWh (actual)

Data Traceability：Manual Records Full Lifecycle Database

Technical Specifications

Parameter Specification

Voltage Range：2.5–450V (±0.05%FS)

Max Feedback Power：120kW (expandable to 500kW)

Temperature Control：±0.2℃ @25℃ constant

Protection Mechanisms：OVP/OCP/OTP/OPP quad-protection

Certifications：CE/UL/ISO 17025

Why Choose Us?

1.Technology Pioneer: Core algorithms awarded National Science Progress Award

2.Cost Revolution: 60% lower CAPEX than imported counterparts

3.Ecosystem Synergy: Seamless integration with SUNKALEAD sorting/aging systems

Act Now to Lead the Battery Tech Revolution!

Free Consultation: For any inquiries about battery pack assembly line solutions,please don't hesitate to contact us.