high-precision battery validation comprehensive lithium battery tester battery final inspection equipment

Industry Pain Points: Hidden Challenges in Battery Quality Control

As global lithium battery production exceeds 1 TWh annually, the final inspection 

phase has become a critical bottleneck affecting yield rates and safety:

Inaccurate Testing: Traditional devices exhibit errors >±1% in voltage/resistance measurements, 

leading to batch defects

Low Throughput: Manual testing caps daily output at <500pcs, 

unable to match high-speed production lines

Functional Limitations: Inability to integrate charging/discharging, internal resistance, capacity, 

and barcode tracing in one integrated workflow

Safety Risks: Lack of overcurrent/short-circuit protection mechanisms poses operational hazards

All-In-One Solution: 5 Core Technological Breakthroughs

Model: SCT-3000HD

(Compatibility: 3.2–450V | Max Power: 33kW)

1. Sub-Milliohm Precision Testing System

Quad-Dimensional Matrix:

Voltage Testing: ±0.01V @110V range (15x industry standard precision)

Internal Resistance Detection: DC ±0.05mΩ (resolves micron-level contact issues)

Dual-Mode Charging/Discharging: 300A fast-switching <0.5s

AI Dynamic Compensation: Auto-corrects temperature drift/wire loss errors (+40% data stability)

2. Extreme Condition Validation

Triple-Layer Safety Shield:

Overcurrent Protection: 10–300A adaptive fuse mechanism

Short-Circuit Testing: 60–80MΩ precise triggering threshold

Overcharge Warning: Supports 120% SOC stress testing

Environmental Simulation: -40℃–85℃ temperature chamber + 5%–95% RH humidity control

3. Intelligent Production Enablement

Full Digital Workflow:

Barcode Parsing: 3–30Bit compatibility (1D/2D/DPM codes)

Automated MES/WMS Data Linkage

Flexible Test Protocols:

100+ customizable test workflows

3.2V low-voltage consumer electronics to 450V high-voltage energy storage coverage

6 Application Scenarios Unlocking Production Efficiency

Customer Success Stories

Global Top 3 Battery Manufacturer: Deployed 12 units of SCT-3000HD, achieving:

Daily output ↑ from 8,000pcs to 24,000pcs

Defect rate ↓ from 0.8% to 0.12%

European Energy Storage Integrator: 120% SOC stress testing reduced field failures by 75%

Key Competitive Advantages

Dimension Traditional Devices SCT-3000HD

Testing Parameters Voltage/Internal Resistance Voltage/Current/Internal Resistance/Capacity

Testing Accuracy ±1% FS ±0.01V@110V

Max Power 5kW 33kW (expandable)

Data Traceability None Full Lifecycle DB

Why Choose Us?

Military-Grade Quality: Components pass MIL-STD-810H ruggedization testing

24/7 Global Support: Dongguan HQ + German R&D Center dual assistance

Cost Revolution: 40% lower CAPEX than imported counterparts, 60% reduced consumables cost

Act Now to Dominate Quality Standards!

 Custom Solutions: Dedicated development for 4680 cylindrical batteries/blade batteries

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