Prismatic Battery Double Module Extrusion Machine: Dual-Station Synchronization + PLC

 Intelligent Control | High-Efficiency Battery Assembly Line Solution Prismatic Battery Extrusion Machine

Accelerate Your Battery Manufacturing with Smart Automation
As global demand for electric vehicles (EVs) surges, prismatic batteries 

have emerged as the go-to choice for high energy density and safety. 

SunKaLead’s Prismatic Battery Double Module Extrusion Machine is engineered 

to streamline modular assembly, combining dual-station workflow, real-time sensor feedback, 

and AI-driven precision to redefine industry standards.

Process Step Technical Specifications

Dual-Station Operation: Simultaneous compression of two modules

 via PLC-controlled servo cylinders. Pressure accuracy: ±1kN.

Automated Strapping:Integrated steel strap bundling system (10-20mm width) 

completes in 10 seconds post-extrusion.

Human-Machine Synergy:Operators focus on loading/unloading while robotic 

arms secure module positioning.

Safety Compliance:CE/ISO-certified safety barriers + emergency stop buttons ensure

 operator protection.

Equipment Performance Parameters

Battery Model Compatibility: Fangke Battery 280AH

Modular Dimensions: Length 300–1200mm / Width 100–300mm / Height 100–250mm

Control System: PLC-Controlled (Programmable Logic Controller)

Extrusion Pressure Range: Adjustable stroke 200–1100mm

Dual-protection features include real-time monitoring of 

extrusion distance and pressure, with automatic shutdown 

under abnormal conditions. All parameters are adjustable via PLC.

Equipment Dimensions: L2300mm × W1000mm × H1536mm (subject to final design)

Weight: Approximately 300 kg

Color: White (customizable)

Power Consumption: ≤1.5 kW

Top 5 Competitive Advantages

1. Double Productivity

   • Dual-station cycle time: 2 minutes (extrusion + strapping). Daily output up to 600 units (8-hour shift).

2. Precision Engineering

   • PLC-driven pressure curves ensure module thickness tolerance ≤0.2mm and internal resistance consistency ↑20%.

3. Scalable Flexibility

   • Supports module lengths from 300–600mm (e.g., 590/1090mm formats) with quick-spec swap capability.

4. Data-Driven Quality

   • Real-time logging of pressure, temperature, and cycle data integrates with MES systems for traceability.

5. ROI Acceleration

   • Reduces labor costs by 70% with payback period <18 months.

Application Scenarios

✅ Electric Vehicles: Passenger cars, commercial fleets
✅ Energy Storage: Grid-scale battery packs
✅ Specialized Power: Aerospace/marine high-reliability systems

Customer Testimonial

“SunKaLead’s machine boosted our throughput 3x while cutting defects from 5% to 0.3%!” 

— Production Manager, Leading Chinese EV Battery Manufacturer

For any inquiries about battery pack assembly line solutions, please don't hesitate to contact us.