Industry Pain Points: Challenges in Traditional Sorting Processes

In the era of rapid growth in new energy vehicles, energy storage systems, and consumer electronics, 

the efficiency and precision of square aluminum shell battery sorting directly

 impact production costs and product quality. Traditional manual sorting faces critical limitations:

Low Efficiency: Manual sorting achieves only 150-200pcs/h, struggling to meet large-scale production demands.

Inconsistent Accuracy: Reliance on visual inspection leads to <85% accuracy in internal resistance/voltage grading.

Data Silos: Lack of automated traceability increases management costs by 30% and delays quality control.

Core Technological Breakthroughs of the 10-Stage Sorting Machine

Model: SL-FA10HD

(Compatible Battery Size: 200×100×30-60mm | Testing Precision: ±0.5% FS)

1. Intelligent Multi-Dimensional Testing System

10-Stage Grading Logic: Sorts batteries by internal resistance (0.1–200mΩ), voltage (2.5–4.5V), and capacity (±1% accuracy).

AI Vision Inspection: 2MP camera detects electrode misalignment, casing scratches, and other defects.

Barcode Traceability: Real-time data upload to MES systems via QR/Data Matrix code scanning.

2. High-Speed Sorting Mechanism

Parallel Processing: 10 independent channels complete sorting in ≤8 seconds (1200pcs/h throughput).

Servo Precision: XYZ-axis alignment accuracy ±0.02mm to prevent mechanical damage.

Hermeticity Testing: Integrated differential pressure testing for IP67/IP6K9K certification.

3. Flexible Production Capabilities

Auto-Adaptive Adjustment: Laser measurement adjusts clamps for varying battery dimensions.

Programmable Rules: Import 100+ custom sorting protocols via USB/Cloud.

Modular Design: Independent testing/sorting/packaging modules reduce maintenance costs by 40%.

Application Scenarios & Customer Benefits

Typical Use Cases

Electric Vehicle OEMs: Boosted yield to 98.7% and saved ¥1.8M annual labor costs.

European Energy Storage Integrators: Reduced post-sales complaints by 65% with barcode traceability.

Key Advantages

Feature SL-FA10HD                                                       Competitor Average

Sorting Speed：1200pcs/h                                      150–300pcs/h

Data Traceability：Full digital lifecycle logs    Manual records

Environmental Range：-10℃ to 50℃               Limited to room temperature

ROI Cycle：≤12 months                                     18–24 months

Technical Specifications

Parameter Specification

Power Input：AC380V±10% 50Hz

Compressed Air Pressure：0.6–0.8MPa

Testing Channels：10 fully independent channels

Certifications：CE/UL/ISO 9001

Why Choose Us?

German-Grade Precision: Equipped with Festo pneumatic components and Keyence sensors.

24/7 Support: Localized engineering team responds within 1 hour.

Cost Efficiency: 40% cheaper than imported counterparts with 60% lower consumables cost.

Take Action Now

 Request a Quote:For any inquiries about battery pack assembly line solutions,please don't hesitate to contact us.